Process Chart
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Step 01
Data reception and analysis
- Checking the data reception history and the family tree
- It is the stage of receiving data from customers, checking the formability and devising the method of construction.
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Step 02
CAD/CAM Works
- 3D modeling is carried out using CATIA and Power Shape programs.
- Designing the smallest sized mold considering undercut and formability.
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Step 03
Pattern Making
- Manufacturing the casting pattern using styrofoam based on the modeling data.
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Step 04
Mold Making
- Making the mold using casting (FC) and steel (SP) according to the shape and size of the product.
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Step 05
Mold CNC Machining
- Machining of the shape section and structure section is proceeded with NC 12/15/21 machines.
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Step 06
Panel Press Forming
- Forming the plate using a 400/800/1300 ton press depending on the shape and size of the product
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Step 07
Laser 3D Cutting
- 3D laser cutting processing of the part that cannot be processed with a prototype stage mold.
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Step 08
Assembly
- The molded product is fixed with a dedicated jig and assembled into ASS'Y product of the highest level through robot welding and spot welding.
- The quality of press hemming degree is secured through the robot roller hemming process.
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Step 09
Inspection
- We realize the flawless and perfect quality through visual inspection, inspection tool (C/F), multi-joint measurement, ultrasonic inspection and CMM inspection process.
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Step 10
Delivery
- Products are placed on the pallets specially made for each part, and we shipped them to the customers.